Corrosion of refractory silica brick used to line the crown of many glass-melting furnaces is a serious problem in furnaces using oxygen-fuel rather than air-fuel mixtures. To better understand and to quantify this process, analytical models are utilised to evaluate the importance of four potential rate-limiting processes: a) gas-phase transport of NaOH to the crown surface; b) diffusion of sodium-containing reactants through a liquid product layer that forms on the brick face; c) gas-phase discussion of NaOH into refractory pores; and d) chemical-kinetic limitations at the silica grain surface. Predictions are compared with reported corrosion rates and product compositions previously determined by post-mortem analysis of refractory samples.
